📍 DALLAS, TX
Completed: Spring 2026
Commercial Class-A Property Management

Commercial High-Rise Rooftop Screen Wall Metal Restoration

Case study: 12,000 sq ft rooftop mechanical screen restoration on a 42-story commercial tower in Dallas, TX. Zero membrane damage.

Project Scale 12,000 sq ft
Primary Substrate Hot-Dip Galvanized Structural Steel & Louver Panels
Laser Hardware 2000W High-Frequency Pulsed Fiber Laser (100m Optical Umbilical)
Key Result Significant Replacement Savings
The Operational Problem

The Engineering Challenge

Failed fluoropolymer coating and severe weld corrosion on a 42-story mechanical penthouse. Traditional abrasive grit blasting was prohibited due to risk of puncturing the active TPO roof membrane and infiltrating rooftop HVAC fresh-air intakes.

Why Conventional Methods Failed:

Abrasive grit blasting presented unacceptable risks of substrate thinning, environmental contamination, or facility shutdown.

The Photonic Solution

Laser Ablation Execution

Vulcan deployed a crane-lifted mobile laser unit with a 100-meter fiber delivery umbilical directly onto the roof level. Laser ablation stripped failed coatings and weld rust cleanly without media overspray.

Verified Field Results:

✓ Clean bare metal achieved across 12,000 sq ft. 0 lbs of blast media waste generated. Zero damage or downtime to tenant HVAC systems. Significant cost savings compared to total structural frame replacement.

Third-Party Compliance: Inspected and Approved: Third-Party Membrane Safety & Coatings Inspection

Technical Parameters & Safety Protocols

Laser Hardware

2000W High-Frequency Pulsed Fiber Laser (100m Optical Umbilical) with precision optic delivery.

Air Quality Containment

Integrated 3-stage HEPA containment capturing 99.97% of particulates down to 0.3Ξm.

Environmental Waste

Waste Generated: 0 lbs (100% Media-Free). Zero abrasive runoff.

NATIONWIDE MOBILE SERVICE INQUIRY

Request an On-Site Laser Assessment

Contact our specialized laser engineers for substrate testing, turnaround scheduling, or immediate project mobilization across the United States.